How to repair ABS system and units thread (repair,help,questions)

**Ihlberg82** · 29th January, 2017, 01:36 PM

Hello,

My sister has Mazda 3 that probably has a faulty pressure sensor.

Do you know if the hydraulic part of the abs pump is same on all ATE mk60?
I wonder if it?s possible to buy this and just switch the that part of the pump:

http://www.ebay.com/itm/Genuine-Audi...3D331752712414

**soxten** · 29th January, 2017, 03:15 PM

I think pressure sensor is in alu.block

**fif** · 13th February, 2017, 09:08 AM

hi, we can repair fault with brake pressure sensor in VW group, Ford/Mazda/Volvo, BMW, Renault. All info by pw

**soxten** · 13th February, 2017, 09:10 AM

Please share how to repair sensor. Or how to remove steel tube from sensor.
We all know what fault sensor have.
Problem is how to renove steel tube with out destroy pcb

Skickat fr?n min iPhone med Tapatalk

**qubits** · 17th February, 2017, 02:45 PM

Originally Posted by soxten

Please share how to repair sensor. Or how to remove steel tube from sensor.
We all know what fault sensor have.
Problem is how to renove steel tube with out destroy pcb

Skickat fr?n min iPhone med Tapatalk

I think the experts are not sharing because they want to protect their business.

It looks like the steel tube is stuck with the black plastic. (I'm looking at the picture you posted in 2014. long time!)
Plastic should start to melt around 200-250 degrees. Can you try to heat up the steel with either flame or hot air?

**Maximiliano** · 20th February, 2017, 02:35 PM

very very interesting everything......

**Pzolee** · 22nd February, 2017, 07:22 PM

hello boys.

Please little help.

I have Bosch ESP 8 ABS unit.

G201 fault.

What solution?

Check picture.
Bonding tool not working.

**Youneselm** · 25th February, 2017, 10:42 AM

Originally Posted by Pzolee

hello boys.

Please little help.

I have Bosch ESP 8 ABS unit.

G201 fault.

What solution?

Check picture.
Bonding tool not working.

Hi mate,
I Did many units like this with bonding machine. It is the best and quality repair If you rebond the wire with a machine. But the main problem with this repair is Cleaning the substrate. You need to clean the hole ecu in a ultrasone cleaner, and unsure that to repairing place is very clean!!!
Than the job wil be 100% perfect.
A little advice. Bal wire bonding is much Bether than wedge bonding.

Br

Press Thank and Reputation If info was helpfull.
Always there to help people

**Pzolee** · 25th February, 2017, 10:54 AM

Originally Posted by Youneselm

Hi mate,
I Did many units like this with bonding machine. It is the best and quality repair If you rebond the wire with a machine. But the main problem with this repair is Cleaning the substrate. You need to clean the hole ecu in a ultrasone cleaner, and unsure that to repairing place is very clean!!!
Than the job wil be 100% perfect.
A little advice. Bal wire bonding is much Bether than wedge bonding.

Br

Press Thank and Reputation If info was helpfull.
Always there to help people

Friend. How to best solution? How to clean and soldering? I have alusol and weller soldering. Alusol not good

other solution?

Thanks

**elecautocr** · 25th March, 2017, 11:00 PM

Originally Posted by Youneselm

Hi mate,
I Did many units like this with bonding machine. It is the best and quality repair If you rebond the wire with a machine. But the main problem with this repair is Cleaning the substrate. You need to clean the hole ecu in a ultrasone cleaner, and unsure that to repairing place is very clean!!!
Than the job wil be 100% perfect.
A little advice. Bal wire bonding is much Bether than wedge bonding.

]

Hello:

Which bonding machine do you have for this job ?

**Mezz_cro** · 5th April, 2017, 01:42 PM

Hello

Anyone have expirience with ABS from Peugeot 407 made by :

TRW 15732101

There is no communication with ABS Module.

Thank you ...

Regards

**dsz** · 28th April, 2017, 08:10 AM

Soxten
The problem with the MK60 pressure sensor is that the thiny alu wires which connect the sensor to the flex are broken. You'll need to replace them with a bonding machine. I have checked both ACTronics and BBA Reman refurbished hidraulycal units and they just replace those wires. But the equippment they use for such a job is very expensive. Regarding the pressure sensor what I see on refurbished units they never take apart from the alu block. It is opened buy cutting the tube at the bottom of the sensor.
I am also working to find out a solution how to open and fix them.