The overall condition of the EDU can be checked very easily and without the need to open the EDU. Pin 4 should be connected to a 12V supply and pin 17 to ground. It's best to avoid using a current-limiting supply; otherwise the EDU may not power up properly. The standby current drawn by the EDU should be about 180mA. If the current is much higher or lower than this, the EDU will need to be opened for inspection to be carried out. If the EDU is working properly, it should be possible to hear a slight buzzing sound, but beware of the high voltages (130V or more) that appear across the two pins connected to the spill valve.
If the EDU is not working properly, open it and inspect the PCB. If necessary, re-solder the three legs of the large capacitor and the four legs of the large inductor. Re-solder any other joints that look bad. Power up the EDU again by connecting pin 4 to a 12V supply and pin 17 to ground. Check for the presence of correct voltages at the four points marked 'A', 'B', 'C' and 'D' in the photos. If the voltages are not as expected, remove the PCB from its housing so that the components mounted on the other side of the PCB can be inspected and tested.
The attached photos show a faulty Isuzu EDU I repaired a few months ago. Previous attempts had been made to repair the PCB, but nobody had bothered to look underneath. A few simple checks revealed that there were severe problems with the EDU. For example, the output from one of the regulators was only 1V instead of 8.6V, which prevented the step-up converter from working properly. It's output was less than 0.1V instead of 130V or more. There was also excessive ripple on the supply lines. I suspected that at least one capacitor was faulty, but I had to remove the PCB to find out what was wrong.
The 8.6V regulator had to be replaced because of an internal short. I used a 7809 as a substitute for the original part. As expected, one tantalum capacitor was faulty. It was replaced with a capacitor marked '106-35k'. The 'SD' n-channel FET had to be replaced because it had a short between two of its terminals. Once the faulty parts had been replaced, the EDU sprung back into life.
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