Register
Results 1 to 9 of 9
  1. #1
    Newbie
    Join Date
    Dec 2022
    Posts
    2
    Thanks Thanks Given 
    0
    Thanks Thanks Received 
    0
    Thanked in
    0 Posts

    Default BMW 530E plugin after accident

    Hello all
    this is my firs post
    I have a problem with repairing the bmw 530e plugin. The car is after an accident, the airbags have fired, although the damage is minor, now the car does not run on the electric motor and the 12v battery, both pyrotechnic clamps have been replaced. ista shows several errors related to the EME and MSA high voltage battery, I attach photos of errors. do you know what is the procedure to run it?
    IMG_8817.JPGIMG_8818.JPG

  2. #2
    Top Poster

    Join Date
    Feb 2021
    Posts
    128
    Thanks Thanks Given 
    49
    Thanks Thanks Received 
    32
    Thanked in
    26 Posts

    Default

    Calculate test plan and check the safety box in its okay

    In some high-voltage vehicles with certain software versions, the entire high-voltage path must be
    replaced after the safety fuse (in the safety box) has triggered. To this end, the following components
    are output within the framework of diagnosis:
    • All high-voltage cables
    • The safety box
    • All cell modules.
    This applies to the following vehicles and integration levels:
    • G12 PHEV and G30 PHEV (SP06) and I level pre July 2018.


    This leads to high costs. For this reason, the SME software has been extended and now has a counter
    that takes account of and counts the triggering of the safety fuse. Every time the safety fuse is
    triggered, a '1' is added to the counter reading. It is only when the counter reading reaches '2' that all
    cell modules have to be exchanged.
    • First time the fuse blows (counter reading 1):
    replacement of all high-voltage leads and the safety box
    • Second time the fuse blows (counter reading 2):
    replacement of all high-voltage leads, the safety box and all cell modules.
    This applies to the following vehicles and integration levels:
    • G12 PHEV and G30 PHEV (SP06) and I level from July 2018 on
    • G12 LCI PHEV (SP41).

  3. The Following User Says Thank You to TheNine90 For This Useful Post:

    jave735 (21st December, 2022)

  4. #3
    Junior Member

    Join Date
    Sep 2022
    Posts
    38
    Thanks Thanks Given 
    16
    Thanks Thanks Received 
    6
    Thanked in
    4 Posts

    Default

    Quote Originally Posted by TheNine90 View Post
    Calculate test plan and check the safety box in its okay

    In some high-voltage vehicles with certain software versions, the entire high-voltage path must be
    replaced after the safety fuse (in the safety box) has triggered. To this end, the following components
    are output within the framework of diagnosis:
    • All high-voltage cables
    • The safety box
    • All cell modules.
    This applies to the following vehicles and integration levels:
    • G12 PHEV and G30 PHEV (SP06) and I level pre July 2018.


    This leads to high costs. For this reason, the SME software has been extended and now has a counter
    that takes account of and counts the triggering of the safety fuse. Every time the safety fuse is
    triggered, a '1' is added to the counter reading. It is only when the counter reading reaches '2' that all
    cell modules have to be exchanged.
    • First time the fuse blows (counter reading 1):
    replacement of all high-voltage leads and the safety box
    • Second time the fuse blows (counter reading 2):
    replacement of all high-voltage leads, the safety box and all cell modules.
    This applies to the following vehicles and integration levels:
    • G12 PHEV and G30 PHEV (SP06) and I level from July 2018 on
    • G12 LCI PHEV (SP41).
    Hi

    Thank you for the info. Anyway to reset the counter though?

  5. #4
    Top Poster

    Join Date
    Feb 2021
    Posts
    128
    Thanks Thanks Given 
    49
    Thanks Thanks Received 
    32
    Thanked in
    26 Posts

    Default

    The counter reading is not visible in ISTA and is automatically reset within the framework of the
    diagnostic function when the repair is completed. Manual resetting is not possible.
    On exchange of the SME, the counter reading of the new SME is adopted. However, this only takes
    place in the case of a control unit exchange guided by means of ISTA.

  6. #5
    DK Veteran
    fuzz1's Avatar
    Join Date
    Jul 2019
    Posts
    3,340
    Thanks Thanks Given 
    1,897
    Thanks Thanks Received 
    776
    Thanked in
    520 Posts

    Default

    Hi
    Anyone knows where the counter data mentioned above is stored?

  7. #6
    Newbie
    Join Date
    Dec 2022
    Posts
    2
    Thanks Thanks Given 
    0
    Thanks Thanks Received 
    0
    Thanked in
    0 Posts

    Default

    Thank you for your answer.
    the car is slightly damaged (front bumper, lamp and fender), but all airbags have blown. in addition, someone stole the original radio and screen from it, I installed the second one, but they are not correctly encoded (theft-proofing mode activ)
    the entire HV system looks good and has not suffered in any way in the accident, will the execution of the test plan solve this problem?

  8. #7
    Top Poster

    Join Date
    Feb 2021
    Posts
    128
    Thanks Thanks Given 
    49
    Thanks Thanks Received 
    32
    Thanked in
    26 Posts

    Default

    For the theft-proofing mode you need FSC to remove component protection. Go through the test plan and see the recommendations. If the airbag have deployed then it is written in the SME counter. You will have to replace components likely the safety box.
    Last edited by TheNine90; 26th December, 2022 at 07:22 PM.

  9. #8
    Top Poster

    Join Date
    Feb 2021
    Posts
    128
    Thanks Thanks Given 
    49
    Thanks Thanks Received 
    32
    Thanked in
    26 Posts

    Default

    Quote Originally Posted by Lukaszwwl View Post
    Thank you for your answer.
    the car is slightly damaged (front bumper, lamp and fender), but all airbags have blown. in addition, someone stole the original radio and screen from it, I installed the second one, but they are not correctly encoded (theft-proofing mode activ)
    the entire HV system looks good and has not suffered in any way in the accident, will the execution of the test plan solve this problem?
    PM me. I can try reset the crash data from the HV battery system

  10. #9
    Newbie
    Join Date
    Aug 2024
    Posts
    3
    Thanks Thanks Given 
    0
    Thanks Thanks Received 
    0
    Thanked in
    0 Posts

    Default

    Hi, have you found the issue with your 530e??
    I am in exactly same situation with my 330e F30 , also head unit been stolen after accident. HV contactors open after a fault, have had a Safety box replaced and eos test done. Still same.

    Any help is appreciated as I am really stuck with this car now

    Thanks

 

 

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
This website uses cookies
We use cookies to store session information to facilitate remembering your login information, to allow you to save website preferences, to personalise content and ads, to provide social media features and to analyse our traffic. We also share information about your use of our site with our social media, advertising and analytics partners.